GoPro Bike Mount

Let’s gopro for this one and explore the outdoors. Today’s featured print is a small, but highly functional one. We have printed a GoPro Bike Mount with colorFabb_XT:

Design: http://www.thingiverse.com/thing:248893

We printed this part with colorFabb_XT Red on the Ultimaker 2 with a 0.6mm nozzle. Due to the quite extreme overhang we slowed down to get the perfect overhang performance.

Such an overhang is not easily achieved, but we managed it with our colorFabb_XT, a material that keeps performing at an awesome level. You can find out how to print with colorFabb_XT in our tutorial or contact support@colorfabb.com for the most optimal settings for your printer!

We even took it for a ride outside!

One of our 3D print engineer’s (Stephan) daily bike ride to the office. Not in real time…

colorFabb_XT is made with Eastman Amphora™ 3D polymer AM1800. Launched in September 2014, it is a fantastic functional engineering material. With colorFabb_XT we achieved to produce a filament that provides good strength and toughness, as well as certain FDA food contact compliances. It has found a wide audience amongst users looking for extra functionality. With a temperature resistance of 75+ degrees, this filament offers (aside from its high strength and very high toughness) odor neutral processing, a styrene free formulation, FDA food contact compliance and BPA (Bisphenol A ) free formulation.

colorFabb_XT was our first co-polyester based filament. Our portfolio of co-polyester based filaments, made with Eastman Amphora polymers, has since extended with the all-round nGen, the high temperature resistant colorFabb_HT and semi-flexible nGen_FLEX. You can find more about what co-polyesters are by clicking here.

colorFabb_XT is available in our webshop and through our worldwide network of distributors and resellers.

 

3D Scanner

Combining several technologies is what we love here at colorFabb. 3D Scanning, smart phones and a little thing called 3D printing (you may have heard about it). We even combined two vastly different materials, namely colorFabb_XT and PLA Economy.

Today’s featured print, straight from our print lab, is Dave Clarke’s $30 3D scanner:

Design: http://www.thingiverse.com/thing:1762299

This scanner won the Pinshape 2016 Top Functional Design award, and rightfully so. Congrats, Dave!

You can spend a lot of money on accessories for your smart phone, but why not print a fully functional scanner? We will give the scanner and the results a spin soon, but for now we have the scanner printed:

You can find the full tutorial for this model here.

We printed on one of the Ultimaker 2+ in our print lab. For the housing parts we used PLA Economy Black with 0,6 nozzle on 0,2mm layerheight.
The technical parts and phone holder we printed with  colorFabb_XT Clear with 0,25mm nozzle on 0,1mm layerheight.

PLA Economy was launched November 2016 and it has been a big hit ever since. Only now we are catching up with the demand for this new and great filament! We have been printing quite a lot with our new PLA Economy line. A few examples are:

We have been testing this material for the better part of the summer and have found this filament a great alternative those customers who need a lot of PLA. We are initially releasing PLA Economy in four colors: White (RAL 9010), Black (RAL 9005, Red (RAL 3020) and Silver (RAL 9023). This PLA grade has been tested extensively and is being produced and shipped by the same colorFabb team you are used to so you know we are not compromising on quality. You can rely with this filament on the same high standards that colorFabb is known for. It is available only on 2.2kg spools.

PLA Economy is an addition to our range of PLA/PHA, which is available in 30 colors (and on 750 grams spools).

As said, the technical parts were printed with colorFabb_XT. We launched colorFabb_XT over 2 years ago at the London 3D Print Show together with Eastman Chemical Company. Eastman is our material partner for co-polyesters. colorFabb_XT is made with Amphora AM1800 and has a unique formulation for 3D Printing that features excellent properties : High strength and very high toughness, Odor Neutral processing, High Tg / improved temp. resistance, Styrene free formulation, FDA food contact compliance, BPA (Bisphenol A ) free formulation. It will allow the user to produce 3D printed functional products in a safe way.

Both colorFabb_XT is made with Eastman Amphora™ 3D polymer AM1800. With Amphora, items can be created that are more functional, more durable, more efficient, and attractive.

Our filaments available in our webshop and through our network of distributors and resellers worldwide.

http://colorfabb.com/storelocator/

steelFill

Back in June 2016 we announced steelFill to the world. In September we launched steelFill officially. Today we have printed an aptly themed object with steelFill : the Man of Steel logo.

Design: http://www.thingiverse.com/thing:246349

Modelled by Filippo Panza, this design is based on the current Superman series and quite appropiate for our steelFill.

With steelFill we are added a fourth metal based filament to our portfolio after succesfully releasing bronzeFill in 2014, copperFill later that year and brassFill in early 2015. As with these other filaments, the key is post-processing and you can use similar techniques as with our other special metal based filaments.

You can find the full tutorial on how to print with steelFill here.

This part was printed on the Makerbot Replicator 2 with a 0.2mm layer height at 210 degrees C. steelFill is an abrassive filament and not kind to the standard brass nozzles.

For the nozzle we chose the Olsson Ruby nozzle 1.75mm version. the ruby nozzle retains the excellent heat conducting properties of brass, while being extremely resistant to wear. This means that you can print your standard materials as usual, but also very abrasive materials such as steelFill but also our XT-CF20.

The Olsson Ruby is a high-tech nozzle with a carefully designed ruby tip, which makes it have unique properties. The ruby nozzle is designed by Anders Olsson, inventor of the popular Olsson Block that is also part of the Ultimaker 2+ 3D Printers.

This nozzle was generously supplied to us by 3DVerkstan, our distributor and partner in the Nordic regiona and manufacturer of the Olsson Ruby Nozzle. For more information about the nozzle, contact 3DVerkstan: info@3dverkstan.se

There will be a separate blog about post-processing this piece later on. You can find more prints made with steelFill, which have been post-processed, here:

Yeah, we like our superheroes…

steelFill is available in our webshop and through our network of distributors and resellers worldwide.

Prosthetic design

3D printing is a technology that is perfectly suited for prosthetic and orthopedic designs. These applications require a high level of customization as well as complex shapes. We have seen this with companies like Mathis Orthopédie and organisations like Enable and 3D Life Prints.

To understand the needs and the challenges ourselves we have chosen to print a design for a prosthetic leg ourselves, using colorFabb_XT Dark Gray.

Design: https://grabcad.com/library/prosthetic-leg

This part was printed on a Swiss made Delta Tower with 0.15mm layer height. The design was altered slightly for better printing.

Please note that this model and print are made as a case study and not intended to be used in real life with a body’s weight supporting it. As you can see in the original design, the part we printed is meant to be the outer shell.

For this purpose colorFabb_XT is an excellent material.

colorFabb_XT is made with Eastman Amphora™ 3D polymer AM1800. Launched in September 2014, it is a fantastic functional engineering material. With colorFabb_XT we achieved to produce a filament that provides good strength and toughness, as well as certain FDA food contact compliances. It has found a wide audience amongst users looking for extra functionality. With a temperature resistance of 75+ degrees, this filament offers high strength and very high toughness, odor neutral processing, a styrene free formulation, FDA food contact compliance and BPA (Bisphenol A ) free formulation.

colorFabb_XT was our first co-polyester based filament. Our portfolio of co-polyester based filaments, made with Eastman Amphora polymers, has since extended with the all-round nGen, the high temperature resistant colorFabb_HT and semi-flexible nGen_FLEX. You can find more about what co-polyesters are by clicking here.

colorFabb is available in our webshop and through our worldwide network of distributors and resellers.

 

Keep checking out this site for the latest news regarding colorFabb news, tutorials and the latest prints from our print lab!

PLA/PHA Natural

Eager followers of our Twitter account have noticed that we have been printing quite a bit recently with PLA/PHA Natural in recent weeks:

And there is a good reason for this. PLA/PHA is our signature PLA filament which we exactly launched 4 years ago this month. The added PHA makes our grade of PLA tougher and less brittle than generic PLA grades in the market. PHA (polyhydroxyalkanoate) is like PLA a bio-polyester, so our unique blend is still 100% biodegradeable. This material is available in 30 colors, but today we focus on the one without a color: PLA/PHA Natural.

Due to the work of Spectra3D we have found that our filament is perfectly suited for investment casting. You can read our previous blog on Spectra3D’s work here.

Using 3D printing in investment casting reduces cost and adds flexibility to the process. PLA is a natural choice for this process where the entire print is burned out.

The results are phenomenal if we say so ourselves and we took ourselves to the task to print technical parts for investment casting ourself. Check out the results:

Design: http://www.thingiverse.com/thing:1643878

These engine block parts are a great design and you will see more of this design soon… (and that’s all we are going to say about this).

Another part we printed is intended for steel casting:

Design: https://grabcad.com/library/steel-casting-2

Both parts were printed on an Ultimaker 2 with a 0.6mm nozzle and 0.2mm layer height, resulting in a flawless surface quality.

In the past years, after the initial launch of our line of PLA/PHA filaments, we have released many other 3D printing filaments, like woodFill, bronzeFill, colorFabb_XT and one of the bestselling filaments: nGen. For a full timeline, click here. It is good, however, to go back to where it all started and find applications for the filament that started it all.

PLA/PHA Natural has been a favorite of professional designers ever since we launched it four years ago and has been a bestseller since. Our PLA/PHA range has received very good reviews over the years.

It has proven to be an extremely reliable filament for prototyping and investment casting.

PLA/PHA Natural is on sale this week. Get your spool now at a discounted price and find out the benefits of this filament soon on your own printer! Click here to go to the product page.

In the meantime, we keep printing…

Sneak peek

Last week we announced that we had moved to a new state of the art facility to accomodate our vision for the growth of colorFabb. The entire team has worked hard to facilitate this move in a record time.  Today, we present you a first sneak peek of our new production facility.

 

We have completed the first stage of moving to our new plant. Production lines have
been installed and are running.

We’re here to fulfill your filament needs.

Our new address is:

colorFabb BV

Bremweg 7

5951 DK Belfeld (Venlo)

The Netherlands

Stay tuned for more…

 

Educational Brake Caliper

One of the noble applications of 3D printing in general is education. Chris Halliday has, with this in mind, designed an educational brake caliper, which we used for a visual demonstration, printed with various nGen colors:

Design: http://www.thingiverse.com/thing:1362673

Printed on Ultimaker 2+ with nGen Yellow, Orange, Gray Metallic and Light Green.

This brake caliper is not only a nice visual demonstration to 3D print for yourself, it also comes with detailed documentation with regards to printing, assembly and even how it works. It’s a learning experience which is suitable for grades 8 up to 12. It even comes with it’s own brake caliper quiz & answer sheet! Check out the Thingiverse link for Chris’ detailed tutorial!

Check out Chris’ 3D Hub here.

nGen was released a little over a year ago and is an all-round filament which has many advantages over, say, a PLA. The temperature resistance is over 80 degrees C and it works on most printers with a heated build plate.  nGen is a low-odor, styrene-free material uniquely suited for 3D printing enthusiasts, particularly those who need the flexibility to print within a wide processing temperature range. With nGen you will have good flow properties through the printer nozzle—even at lower temperatures than some other polymers require. These properties make nGen more workable at a wider breadth of temperatures, producing reliable results and resulting in less waste. Visual prototyping has never been better than with nGen.

nGen is made with Eastman Amphora™ 3D polymer AM3300, part of a range of co-polyesters developed with Eastman Chemical Company for 3D printing. Amphora co-polyesters are low-odor, styrene-free choices that are uniquely suited for 3D printing applications. Aside from nGen, we have colorFabb_XT, colorFabb_HT and the semi-flexible nGen_FLEX in our portfolio.

Eastman has done an extensive study about off-gassing during 3D printing. You can find an extract of the results here.

With Amphora, items can be created that are more functional, more durable, more efficient and attractive. You can find more information about co-polyesters in the article we published last summer: What we talk about when we talk about co-polyesters.

Flexible pliers

Or: How to print pliers with two materials in one print. We’re having a lot of fun with our dual nozzle printers here in the brand new colorFabb HQ and today we showcase once again a great print with two different materials. Yesterday we used nGen as a support material for a drill case print in colorFabb_XT (click here for that post). Today we use nGen again in combination with nGen_FLEX. We present you the flexible pliers:

Design by: I-lab Toulon (modified by colorFabb for dual material printing)

The original concept is from a German institute that the I-Lab team re-worked. Originally intended for a single material (which works perfectly fine we found), we thought it would be more interesting to up the ante, print with two materials and use ngen_FLEX Dark Gray where it matters most while printing the rest with the more rigid nGen Silver Metallic.

This original design creates a completely functional part from a single print, straight from the 3D printer. It brings out the functionality of nGen_FLEX to its fullest by using different internal structures to create more rigid and more flexible sections in a single part.

UPDATE: the files to print your very own Flexible Pliers are now online! You can find the I-Lab design on Thingiverse and Youmagine. Our remixed version for dual material can be found here.

 

For both prints we used the BCN3D Sigma. They took only a couple of hours and we printed with a 0.15mm layer height.

We have printed before with nGen and nGen_FLEX (here) and the (layer) adhesion between these two materials is excellent! Dual extrusion printers like the BCN3D Sigma, the new Ultimaker 3 and the upcoming Stacker S2 (keep your eyes open for that one!) allow for great freedom to design and print truly functional parts.

nGen was released a little over a year ago and is an all-round filament which has many advantages over, say, a PLA. The temperature resistance is over 80 degrees C and it works on most printers with a heated build plate.  nGen is a low-odor, styrene-free material uniquely suited for 3D printing enthusiasts, particularly those who need the flexibility to print within a wide processing temperature range. With nGen you will have good flow properties through the printer nozzle—even at lower temperatures than some other polymers require. These properties make nGen more workable at a wider breadth of temperatures, producing reliable results and resulting in less waste.

nGen_FLEX was released in September 2016 at the TCT Show and is our first semi-flexible material. With a Shore A hardness of 95 it is a material that is ideally suited for functional parts. It is not soft and squishy like other flexible materials in the market, but allows for fast printing and printing on 3D printers using a Bowden tube. nGen_FLEX is a material for users looking for an engineering grade flexible filament with a high temperature resistance (over 120 degrees C) and good chemical resistance.

You can read the initial reception of nGen_FLEX here.

Both nGen and nGen_FLEX are made with Eastman Amphora™ 3D polymers, a range of co-polyesters developed with Eastman Chemical Company for 3D printing. Amphora co-polyesters are low-odor, styrene-free choices that are uniquely suited for 3D printing applications. With Amphora, items can be created that are more functional, more durable, more efficient and attractive. You can find more information about co-polyesters in the article we published last summer: What we talk about when we talk about co-polyesters.

Both nGen and nGen_FLEX are available now in our webshop (click here or here) and via our network of distributors and resellers. Click here for a reseller closest to you.

Drill Case

With dual nozzle printers come great possibilities. Two colors, two different materials even. And what if we had a great support material? And what if we already happen to have such a material in our current portfolio? In between moving our entire company our print lab team started testing with using nGen as a support material for colorFabb_XT. A first test resulted in easy break away support with minimal scarring on the model.

For this test we used the GrabCAD’s Drill Case, which was originally designed for injection molding.

Design: https://grabcad.com/library/drill-case-1

We used the dual nozzle Ultimaker 3 with 0.2mm layer height for this print. The surface finish of the colorFabb_XT is fantastic.

Printing a part designed for injection molding is challenging. But with the right settings and some material experimentation we got a great result. To all designers and engineers modeling for injection molding: checkout what you can do with an Ultimaker 3 and colorFabb materials. These results give much more freedom for designing for 3D printing and using functional materials for the best results.

We launched colorFabb_XT over 2 years ago at the London 3D Print Show together with Eastman Chemical Company. Eastman is our material partner for co-polyesters. colorFabb_XT is made with Amphora AM1800 and has a unique formulation for 3D Printing that features excellent properties : High strength and very high toughness, Odor Neutral processing, High Tg / improved temp. resistance, Styrene free formulation, FDA food contact compliance, BPA (Bisphenol A ) free formulation. It will allow the user to produce 3D printed functional products in a safe way.

nGen has proven itself to be a very versatile material that can be used for a lot of applications and now being a support material is one of them!

nGen is an all-round filament which has many advantages over PLA. The temperature resistance is over 80 degrees C and it works on most printers with a heated build plate.  nGen is a low-odor, styrene-free material uniquely suited for 3D printing enthusiasts, particularly those who need the flexibility to print within a wide processing temperature range. With nGen you will have good flow properties through the printer nozzle—even at lower temperatures than some other polymers require. These properties make nGen more workable at a wider breadth of temperatures, producing reliable results and resulting in less waste. You can find more information on our dedicated landing page.

Both colorFabb_XT and nGen are made with Eastman Amphora™ 3D polymer. With Amphora, items can be created that are more functional, more durable, more efficient, and attractive.

 

Both nGen and colorFabb_XT are available in our webshop. You can find more information about co-polyesters in general in last year’s blog. Below is a handy chart which explains the differences between the rigid co-polyesters in our current portfolio:

Our new home

We’ve moved… again!

Less than 3 years ago we moved colorFabb into a new building. Here we could evolve from a pilot project into a standalone company. Our team has grown and our production and logistics facilities have expanded until we could fit no more.

Now it’s time for our next big step.

Another building, state of the art infrastructure and more space to keep up with our company’s ambition, growth and vision for the future. Here we will establish a true innovation center for 3D printing: producing high quality 3D printing filament, developing the best materials and codeveloping applications and products with our partners and customers.

We’re grateful for your support and hope to continue building and shaping the future of 3D printing together.

Our new address:

colorFabb BV

Bremweg 7

5951 DK Belfeld (Venlo)

The Netherlands

51°19’17.0″N 6°07’26.6″E

All the other details (phone numbers, VAT, etc. remain the same).

In the new building we will continue to produce the best materials and deliver the best possible service.

Stay tuned for regular updates by social media and our newsletter.

– Team colorFabb